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Frequently Asked Questions
--- ABOUT DEHUMIDIFICATION
This note is intended to assist users,
decision makers and consultants, in addressing some of the more common
questions and concerns related to use of dehumidification:
Q 1. How much moisture is in
the air?
The air can hold enormous amounts of moisture, especially at higher
temperatures. An average area of 100m sq, (1000 sq ft) could have 10 - 12
litres more than is desirable.
Q
2. Will a Dehumidifier prevent mould growth?
Yes. Mould growth appears on continually damp areas,
especially on the cold side of a house where the sun doesn't reach. A
dehumidifier will remove the moisture that is the root cause.
Q
3. Why do we have production problems only in summer?
Your particular products are probably sensitive to
increased humidity. In the summer months, you have a higher relative
humidity indoors than during the heating season, when it's usually very dry
indoors. A system for dehumidification will keep humidity levels under
control all year round.
Q 4. When packing products, We
have a problem with water condensing in the package. Is there a simple way
to avoid this?
This is common when packing cold products in a warmer environment, where
the relative humidity, i.e. moisture content, is too high. This causes the
moisture in the air to condensate on the product's cold surface.
1. Make sure the dew point of the air is below surface temperature
of the product.
2. Or seal off the packaging equipment and supply it with
dehumidified air
Q
5. When transporting powders, we have a persistent problem with sticking
and caking. Why?
Powders are generally very hygroscopic, meaning they
absorb moisture easily. A preferred solution is to lower the relative
humidity in areas where the powder is processed
Q.6 How does a dehumidifier
work?
The new range of Bry-Air Dehumidifiers are fluted
media based and remove moisture through a process of continuous
"physical adsorption".
The moisture is
adsorbed in the dehumidification sector by the fluted, metal silicate
desiccant synthesized rotor and is exhausted in the reactivation sector by
a stream of hot air in the counter flow. Following the reactivation
process, the adsorption sector is again ready to adsorb the moisture. Thus,
the two processes of "moisture adsorption" and
"reactivation" are taking place with separate airflows
continuously and simultaneously. Positive sealing between chambers prevents
mixing of the process and reactivation air stream.
Q.7 What is the range and
capability of Desiccant Dehumidifiers and to what level can relative
humidity (RH) be controlled by them ?
A. Bry-Air dehumidifiers incorporating desiccant synthesized rotor
are available in a range of 170 cmh (100 cfm) to 40,000 cmh (24,000 cfm) as
standard and engineered/packaged systems
B. As the dehumidifiers use desiccants, they work independent of
apparatus dew point (ADP), and can continuously maintain relative humidity
as low as 1% RH, even at subzero temperatures.
Q.8
Are the humidity levels, being specified, not easily achievable with
regular air conditioning and refrigeration ?
Two items are significant in deciding the choice of
the final equipment :
i) the amount of latent (moisture) load in
relation to the total load.
ii) the relative humidity specified to be
maintained
a) Generally, if the relative humidity is to
be maintained between 50-60%, it is more economical and preferred to employ
standard air conditioning. However, if the latent load, even at this RH
levels, is predominant or significant, e.g. Supermarkets, large fresh air
equipments, it is recommended and preferred to divide the sensible load on
the refrigeration equipment and latent load on chemical dehumidification
equipment.
b) For relative humidity to be maintained
below 45 to 50%, desiccant dehumidifiers offer the most economical,
efficient and simplest method of humidity control.
c) Often humidity levels are not correctly
specified as the user is not aware as to what RH levels and moisture will
have ill-effect on its products and processes.
Q.9
What are the limitations in controlling RH with central air-conditioning
plants/window air conditioners?
In tropical areas like India, with normal central
air conditioning plants, lowest relative humidity of 50%-60%, at best, are
attainable economically, at room temperatures between 68oF to 75oF. This again
is only possible with special design of the cooling coil and appropriate
selection of the apparatus dew point and provision of sufficient reheat.
With window air-conditioners or split A/c units, in
the absence of specially designed cooling coils and reheat provision,
typical relative humidity of 60-70% are commonly experienced at times of
high outside moisture ambient conditions like monsoon.
Removal of large water vapour/moisture through
cooling requires after cooling to apparatus dew point close to freezing and
substantial subsequent reheating, thus requiring both over sizing of the
cooling equipment, as also increasing the operating cost with higher BHP
per ton consumed, and reheat energy.
Q.10
How was low RH possible with A/C plants, prior to introduction of Desiccant
Dehumidifiers?
Low RH requires very special methods for estimating
moisture loads.
Once moisture loads are correctly quantified, to
achieve low RH with air conditioning/ refrigeration, it is necessary to
select a very low gas suction temperatures and accordingly design and
select a cooling coil that will provide a low apparatus dew point of about
34 to 35oF. Considerable reheat has to be injected to maintain the
desired room conditions by this approach. This method is quite cumbersome,
uneconomical, complicated and requires very precise control approach to
prevent coil freeze up. With this complicated method, if moisture was
correctly estimated, relative humidity as low as 40% were being maintained,
prior to the introduction of the rotary chemical dehumidifiers.
For even lower RH, designs were attempted by going
further lower in suction temperatures, below freezing point, and freeze ups
being prevented by continuously having to spray brine. This not only made
the equipment more bulky and cumbersome but certainly very uneconomical to
operate as it required tremendous amount of reheat and very high power
consumption in terms of BHP per ton.
The aforementioned approach is a thing of the past
and rarely employed today in the technically developed world.
Q.11 How is the
dehumidification equipment sized?
To size the equipment, it is first necessary to
correctly estimate the moisture load. At low humidity, water vapour will
permeate at very significant rate and large quantity based on vapour
pressure difference. As ASHRAE has not laid out moisture estimation
procedures for low humidity requirements, most air conditioning engineers
are not fully equipped to correctly estimate the moisture load. Estimation
of the moisture load procedure is explained in a very easy to understand
manner in the Bry-Air design and engineering data manual.
Once the moisture load has been correctly estimated
the sizing of the dehumidifier is a relatively simpler task. Please see
Bry-Air engineering data manual or call our nearest office for support.
Q.12
Is there any quick thumb rule applicable for determining the equipment
selection ?
No. The moisture load in a particular area is directly influenced by :
a) The volume of the room
b) Outside absolute humidity
c) Inside absolute humidity to be maintained
d) The vapour pressure resulting from the difference between b) and
c) above
e) The rate of migration of vapour resulting from d) above i.e.
vapour pressure difference
f) Conveyor openings, if any
g) Door size and door openings per hour
h) Number of people and their activity level
i) The fresh air quantity all of which can significantly change the
dehumidifier equipment selection for the same size room.
Q.13 Will the relative
humidity being maintained inside an environment, with the help of
dehumidifier, vary from season to season, depending upon the ambient
temperature?
OR
What are the controls used to maintain the desired
RH, when there is a wide variation in ambient temperatures and RH?
Like any refrigeration plant the load on the
dehumidifier system varies due to ambient conditions. The temperature
control is maintained by a thermostat. This RH control is achieved with the
help of humidistat or a proportionate RH controller. There are several
control option for optimizing dehumidifier equipment energy/performance by
one or more of many methods like proportionate reactivation energy,
switching on and off the reactivation energy, switching off the
dehumidifier, switching off the rotary bed and the reactivation energy and
keeping the air flows on, etc.
Q.14
Are higher size ducts required because the latent heat has been removed
from the supply air?
This is not necessary as duct size is calculated on the basis of cfm of
air. Any marginal increase in cfm can be absorbed in the standard higher
sized ducts normally adopted.
Q.15
Are there any specific recommendations about building materials and paints
to be used internally to reduce humidity ingress, particularly in areas
where low humidity is to be maintained?
To prepare any space for humidity control, the choice
of vapour barrier is based on the degree dryness or RH.
Commercial vapour barriers - moisture resistant
construction material, paints and other coating offer a variety of design
alternatives. Manufactures of vapour barrier materials can supply specific
information on their products.
Additionally, Bry-Air has prepared a note on
suggestions for vapour barrier treatment to control the permeation of water
vapour to the minimum.
Between 40 - 50% RH, special vapour barrier paints
will provide an economical reduction in moisture ingress. Below 35% RH, it
is recommended to prepare the conditioned space properly with good vapour
barrier treatment including polythene etc. as an inside envelope for
reducing the moisture load which has a significant effect on the sizing of
the equipment.
Q.16
Is the equipment fire safe, specially where inflammable or ignitable
material is stored?
Dehumidifier equipment can be easily supplied with flameproof motors and
controls to make it suitable for hazardous areas and flame proof/explosive
proof applications. The Bry-Air Dehumidifier incorporates inflammable, i.e.
ECODRY metal silicate desiccant synthesized rotor.
Q.17
Are there any reference/commendations from users regarding the satisfactory
usage of dehumidifiers?
Yes, reference from various users of Bry-Air dehumidifiers are available.
The fact that we have thousands of Dehumidifiers operating in India and are
producing this product in Malaysia also and exporting the same to Middle
East, US Countries, South East Asia, including Taiwan, Hong Kong, Thailand,
Indonesia, Singapore etc. and West Asia, serves as an adequate testimony to
both the quality capability of Bry-Air Dehumidifiers.
Q.18 What are the common maintenance problems
with dehumidifier? Are the spares and consumables available easily?
Bry-Air dehumidifiers are easy to maintain and do
not require special skills either to operate or to maintain them. Elaborate
maintenance manuals provide easy to follow instructions for installation,
start-up and also a comprehensive trouble shooting guide.
Consumables and spares are easily available through
any of the Representative, Regional or Branch offices located in all major
cities in India and abroad.
Bry-Air also offers training programmes for service
technicians, maintenance staff of user organisations, from time to time, to
familiarise them with the operation and maintenance of the dehumidifier.
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